Engineer Brings Functional USB-C Port to AirPods Pro

Hardware prototyping consultant Ken Pillonel has sought to address some of the AirPods Pro's repairability issues with a 3D-printed replacement casing and switching the Lightning charging port for a USB-C port.

airpods pro with usb c port ken pillonel
In his latest video, Pillonel highlighted that the ‌AirPods Pro‌ are not designed to be serviced or repaired since their charging case is not openable without damage to the device, effectively making them a disposable item. Repair specialists at iFixit gave Apple's first- and second-generation AirPods, as well the ‌AirPods Pro‌, a repairability score of zero out of 10 because of this. Pillonel found that the ‌AirPods Pro‌'s charging case is easier to open than that of the standard AirPods, even if this is still not guaranteed without damage.

After developing a similar solution for the first- and second-generation AirPods, Pillonel sought to create a solution to give new life to unopenable ‌AirPods Pro‌ charging cases, which currently face inevitable obsolescence due to their three built-in batteries. Pillonel created a downloadable 3D-printed replacement casing (available on GitHub) to allow technicians to purposefully break open the existing case to gain access to the internals and make repairs.

Replacement batteries are available to buy online, but replacement Lightning ports cannot be purchased. This means that Lightning ports cannot be replaced when they break unless they are obtained from other AirPods charging cases, which is not always an option for technicians. To remedy this, Pillonel is now offering a ready-to-install replacement USB-C port with an integrated circuit for the ‌AirPods Pro‌.


As a standard port, USB-C on the ‌AirPods Pro‌ increases the possibility of long-term repairability, Pillonel has suggested. Pillonel is also responsible for similar modifications that added a USB-C port to the iPhone and a Lightning port to a Samsung Galaxy A51.

EU legislation will force Apple to switch new AirPods models to USB-C from late 2024 and analyst Ming-Chi Kuo believes Apple could make the change sometime after releasing the first iPhone models with a USB-C port this year. Apple launched the Self Service Repair program last year as part of an effort to address some of the criticisms around the repairability of its devices, but questions remain around the sustainability of devices like AirPods.

Related Roundup: AirPods Pro
Tag: USB-C
Buyer's Guide: AirPods Pro (Buy Now)
Related Forum: AirPods

Top Rated Comments

dantracht Avatar
16 months ago
Cool but man am I getting worn out from those YouTubers. Sick of their thumbnails, sick of the clickbait titles, sick of how vapid they all are. MR being one of the few exceptions. Love the MR show and their videos.
Score: 17 Votes (Like | Disagree)
Andronicus Avatar
16 months ago
I’m glad he fixed it. Here’s hoping apple fixes it soon.
Score: 9 Votes (Like | Disagree)
TheIguana Avatar
16 months ago
Neat project, but the pressure needs to stay on Apple. Lightning needs to go!
Score: 4 Votes (Like | Disagree)
sw1tcher Avatar
16 months ago

Seriously Apple, hire these people. Third parties and student engineers and programmers are doing a better job than you are at this point.
It's not that Apple doesn't have the talent to create serviceable AirPods. Apple doesn't want them to be because that means less repeat sales after the batteries wear out in 1-2 years.
Score: 4 Votes (Like | Disagree)
Rob__Mac Avatar
16 months ago
What a ridiculous state of affairs. Apple really need to dump lightning…
Score: 3 Votes (Like | Disagree)
TechnoMonk Avatar
16 months ago

Seriously Apple, hire these people. Third parties and student engineers and programmers are doing a better job than you are at this point.
Big difference between showing a concept to delivering a full fledged product. I am pretty sure Apple does lot more prototyping than YouTubers.
Score: 3 Votes (Like | Disagree)

Popular Stories

iOS 18 Siri Integrated Feature

iOS 18 Rumored to Add These 10 New Features to Your iPhone

Wednesday April 24, 2024 2:05 pm PDT by
Apple is set to unveil iOS 18 during its WWDC keynote on June 10, so the software update is a little over six weeks away from being announced. Below, we recap rumored features and changes planned for the iPhone with iOS 18. iOS 18 will reportedly be the "biggest" update in the iPhone's history, with new ChatGPT-inspired generative AI features, a more customizable Home Screen, and much more....
apple id account

Apple ID Accounts Logging Out Users and Requiring Password Reset

Saturday April 27, 2024 12:41 am PDT by
There are widespread reports of Apple users being locked out of their Apple ID overnight for no apparent reason, requiring a password reset before they can log in again. Users say the sudden inexplicable Apple ID sign-out is occurring across multiple devices. When they attempt to sign in again they are locked out of their account and asked to reset their password in order to regain access. ...
macos sonoma feature purple green

Apple's Regular Mac Base RAM Boosts Ended When Tim Cook Took Over

Friday April 26, 2024 6:34 am PDT by
Apple used to regularly increase the base memory of its Macs up until 2011, the same year Tim Cook was appointed CEO, charts posted on Mastodon by David Schaub show. Earlier this year, Schaub generated two charts: One showing the base memory capacities of Apple's all-in-one Macs from 1984 onwards, and a second depicting Apple's consumer laptop base RAM from 1999 onwards. Both charts were...
maxresdefault

The MacRumors Show: Apple's iPad Event Finally Announced!

Friday April 26, 2024 8:31 am PDT by
On this week's episode of The MacRumors Show, we discuss the announcement of Apple's upcoming "Let loose" event, where the company is widely expected to announce new iPad models and accessories. Subscribe to The MacRumors Show YouTube channel for more videos Apple's event invite shows an artistic render of an Apple Pencil, suggesting that iPads will be a focus of the event. Apple CEO Tim...
ipad pro 2022

Apple Event Rumors: iPad Pro With M4 Chip and New Apple Pencil With Haptic Feedback

Sunday April 28, 2024 6:19 am PDT by
In his Power On newsletter today, Bloomberg's Mark Gurman outlined some of the new products he expects Apple to announce at its "Let Loose" event on May 7. First, Gurman now believes there is a "strong possibility" that the upcoming iPad Pro models will be equipped with Apple's next-generation M4 chip, rather than the M3 chip that debuted in the MacBook Pro and iMac six months ago. He said a ...
maxresdefault

Apple Announces 'Let Loose' Event on May 7 Amid Rumors of New iPads

Tuesday April 23, 2024 7:11 am PDT by
Apple has announced it will be holding a special event on Tuesday, May 7 at 7 a.m. Pacific Time (10 a.m. Eastern Time), with a live stream to be available on Apple.com and on YouTube as usual. The event invitation has a tagline of "Let Loose" and shows an artistic render of an Apple Pencil, suggesting that iPads will be a focus of the event. Subscribe to the MacRumors YouTube channel for more ...